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Why don't they build Aluminum barrels?
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You see how they take a steel blank and make it as thin as possible and wrap it in carbon fiber. Why don't they do this with aluminum for weight loss?
 
Posts: 328 | Location: Southwest Idaho | Registered: 23 December 2002Reply With Quote
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they do, for pistols ...


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Posts: 40080 | Location: Conroe, TX | Registered: 01 June 2002Reply With Quote
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Seems to me they (Winchester I believe) did it to a shotgun barrel. Very light, yes; too light to balance or shoot smoothly, definitely.


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Posts: 420 | Location: Troy, Michigan | Registered: 21 December 2004Reply With Quote
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I know diddly about reinforcing strength of aluminum but I did stay in a Holiday Inn once. The expansion differences when going from cold to hot may make it difficult to sheath a steel insert with complex contours, plus the machining required to match the two parts would be steep. The aluminum clad pistol barrels are (a) very low pressure relative to a rifle barrel and (b) straight tubes with no contours to match.


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Posts: 11142 | Location: Texas, USA | Registered: 22 September 2003Reply With Quote
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MikeMichalski:
I think you are talking about the Winchester Model 59. It was actually a very thin steel liner wrapped in a fiberglass coating. I think it was string that was then heated and fused to the liner. I can't remember the exact length of the string/cord, but it was substantial.
 
Posts: 1676 | Location: Colorado, USA | Registered: 11 November 2002Reply With Quote
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quote:
Originally posted by jeffeosso:
they do, for pistols ...


Which Pistols are manufactured with aluminum barrels? I don't doubt that there are any, I don't know of any though.
 
Posts: 1244 | Location: Golden, CO | Registered: 05 April 2001Reply With Quote
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For the original question. When compared to steel the tensile strength of most aluminum alloys varies dramatically as temperature changes. Most loose strength as temperature increases and the combination of heat, pressure and abrasion generated by a centerfire rifle cartridge is probably too much for most aluminum alloys that would be economic to use for a gun barrel.
 
Posts: 1244 | Location: Golden, CO | Registered: 05 April 2001Reply With Quote
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quote:
Originally posted by MRAMSAY10:
You see how they take a steel blank and make it as thin as possible and wrap it in carbon fiber. Why don't they do this with aluminum for weight loss?


http://www.lothar-walther.com/396.php
 
Posts: 9434 | Location: Here & There- | Registered: 14 May 2008Reply With Quote
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quote:
Originally posted by DavidReed:
quote:
Originally posted by jeffeosso:
they do, for pistols ...


Which Pistols are manufactured with aluminum barrels? I don't doubt that there are any, I don't know of any though.


Jeff and I interpreted the original question as meaning steel liners overlayed with aluminum jackets instead of carbon fiber, not all-aluminum barrels or aluminum liners. S&W has several revolvers manufactured this way.


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Posts: 11142 | Location: Texas, USA | Registered: 22 September 2003Reply With Quote
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quote:
Originally posted by Trax:
quote:
Originally posted by MRAMSAY10:
You see how they take a steel blank and make it as thin as possible and wrap it in carbon fiber. Why don't they do this with aluminum for weight loss?


http://www.lothar-walther.com/396.php


That's pretty cool but like I feared, it don't look cheap. Especially when they want you contact a specialist in building rifles with them.


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Posts: 11142 | Location: Texas, USA | Registered: 22 September 2003Reply With Quote
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I'm aware of those and have owned one or two. They actually work pretty well. But I don't know of any barrel that is solely constructed of or uses aluminum as a liner where the contact surface with the bullet is aluminum. At least thats how I understood MRAMSAY10's question.

That LW barrel is pretty cool.
 
Posts: 1244 | Location: Golden, CO | Registered: 05 April 2001Reply With Quote
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Whistle Pig Barrel Co. makes aluminum Ruger 10/22 steel lined barrels, if you have ever gone to RFC, the Banner Rifle on the left is sporting such barrel (formerly my rifle, then sold). Might be an application for the 10/22 conceived "Charger" pistol.....r in s.
 
Posts: 866 | Location: Puget Sound country | Registered: 18 January 2005Reply With Quote
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They don't do it because of the vicious cycle you would get int. Go to the range, sight in the gun, go to your gunsmith to have the worn out barrel replaced and start the process over.


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Posts: 4917 | Location: Wenatchee, WA, USA | Registered: 17 December 2001Reply With Quote
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Falcon made Hi-Standard barrels in Alum with Steel liners.
 
Posts: 6526 | Location: NY, NY | Registered: 28 November 2005Reply With Quote
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I have two original Charter Arms AR7s (22LR) that have steel lined aluminum body barrels. The later version made by Henry has a steel liner in a plastic body on the one I have seen. I also recall there were some other very low pressure cartridges this configuration was used for but the actual application escapes me at the moment
 
Posts: 222 | Location: Central Iowa | Registered: 16 May 2009Reply With Quote
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Along with the above mentioned problems you also run into Bluing, painting, or anodizing issues.
You can't blue aluminum so that's out. Paint sucks but maybe on a low end gun you could get away with it. But Anodizing is the best for the aluminum but the steel would not survive the trip through the bath.

So now you have a ultra light barrel that has dissimilar metals that expand at different rates and don't have the same tensile or yield strengths that need a coloring coating of some sort to protect them from the elements.??????

Just turn a light weight contour stainless barrel and be done.


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Posts: 2534 | Location: National City CA | Registered: 15 December 2008Reply With Quote
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Good points. Thats why I asked. THanks guys
 
Posts: 328 | Location: Southwest Idaho | Registered: 23 December 2002Reply With Quote
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quote:
Originally posted by congomike:
MikeMichalski:
I think you are talking about the Winchester Model 59. It was actually a very thin steel liner wrapped in a fiberglass coating. I think it was string that was then heated and fused to the liner. I can't remember the exact length of the string/cord, but it was substantial.


process known as "auto frettage", IIRC
 
Posts: 3314 | Location: NYC | Registered: 18 April 2005Reply With Quote
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I have a Sako Quad with a Superior Tactical Solutions 22mag barrel that is aluminum with steel liner. I like it, but they aren't cheap. Really though, I don't think that aluminum contributes anything benificial to the barrel other than looking cool and lite weight for its size. Carbon fiber at least is stronger than the steel it wraps and disburses the heat more efficiently if I'm remembering correctly.
 
Posts: 71 | Location: Tennessee | Registered: 18 December 2009Reply With Quote
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Incorrect on carbon fiber heat conductivity.
Carbon fiber actually acts like insulation. compared to steel. Very poor conductor of heat.
But in the correct application it is far stronger and considerably lighter then steel.

FYI most of the previous posts are concerned with center fire cartridges not rim fire. The lack of pressure and heat in a rim fire allow a lot of latitude in barrel design.


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Posts: 2534 | Location: National City CA | Registered: 15 December 2008Reply With Quote
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quote:

Incorrect on carbon fiber heat conductivity.
Carbon fiber actually acts like insulation. compared to steel. Very poor conductor of heat.....

that depends, not all carbon wraps are the same.
 
Posts: 9434 | Location: Here & There- | Registered: 14 May 2008Reply With Quote
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here's 1.. http://www.collectorsfirearms....ils.php?itemID=18060


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Posts: 2845 | Location: dividing my time between san angelo and victoria texas.......... USA | Registered: 26 July 2006Reply With Quote
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Tin Can was wondering about the amount/length of string/fiber on such barrels and several years ago when Remington introduced their carbon fiber wrapped Mod.700 I read that there was a million miles of such thread!! Seems impossible, but also the same test revealed that the dispersal of heat was much better than std. steel barrels. Can't remember the exact data, but after several rounds of one vs normal barrel, the difference in measured temperature was significant. The rifles did not stay on the market for very long.
 
Posts: 1328 | Location: West Virginia | Registered: 19 January 2009Reply With Quote
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I have 5 all aluminum pistols. Paintball guns!!
Kstott is right on the carbon fiber vwrap.
Butch
 
Posts: 8964 | Location: Poetry, Texas | Registered: 28 November 2004Reply With Quote
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If you read the page that was posted ABS claims that heat is only conducted inline with the fibers of the wrap. And the heat will not jump from one fiber to the next. They said it was just like how fiber optics transmits light along it's axis. But yet the claim higher coefficient of thermal conductivity (their words not mine) and yet wrap the barrels just as composite pipe is made.
I'll wait till Doc chimes in as I don't know enough about composites to say for sure if I'm right or wrong But I feel that Carbon fiber is still a great insulator and by default not a good conductor


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Posts: 2534 | Location: National City CA | Registered: 15 December 2008Reply With Quote
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I can't see that there'd be any benefit. Aluminium is slightly less stiff than steel per unit weight, so any saving in the weight of the barrel would come at the cost of a loss of stiffness - though there'd be some offsetting in second moment of area due to the lower SG I guess.

Carbon fibre in contrast is several times stiffer per unit weight, so you can reduce barrel weight significantly compared to a simple steel barrel without loss of stiffness or, for the same weight as a given steel barrel have a carbon-wrapped one which is far stiffer.
 
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