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Machining bases to match receiver
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Is there a nice trick to setting a boring head to match the radius of a receiver when machining scope bases? Beyond making a cut and adjusting and making another cut and adjusting?

Scoty
 
Posts: 20 | Location: Ohio | Registered: 13 April 2012Reply With Quote
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You can set it "mathematically" but that won't do you much good, because your finished cut will likely not match the math and you'll still be adjusting.

I never liked using a boring head and quickly found other ways to do it.


Nathaniel Myers
Myers Arms LLC
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I buy Mauser actions, parts, micrometers, tools, calipers, etc. Specifically looking for pre-WWII Mauser tools.
 
Posts: 1476 | Location: Ohio | Registered: 06 June 2010Reply With Quote
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quote:
Originally posted by Scoty:
Is there a nice trick to setting a boring head to match the radius...


You can get pretty close, and I generally use a slightly under-size radius on bases so that the base touches on the outside edges first.

Stick something vertical in the vise, like a 1-2-3 block. Put the cutter in the spindle and turn the spindle so that the cutting edge lines up with the block. Adjust the table until the cutter just touches the block (0.001" shim stock feeler, etc.). Then spin the cutter 180 and measure from the block to the cutter with calipers. Adjust from there.
 
Posts: 861 | Registered: 13 November 2008Reply With Quote
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Sometimes its adjust cut adjust and cut again as you go.

I have several Enfield receivers that Tom Burgess surface ground.
I would truly love to ask Tom B what he ground them for but that is hard as he left for the Happy Hunting Grounds years ago

Had two of the bases to machine last week
The rear bridge looks like a Rem M700 BUT. When I set up for the larger 3.937 dia cut to match the M700 we are way off.
So kept adjusting and do a cut and adjust, seemed like forever.
At last I got the base to match at 2.875 dia cut.
So now have that written down as I still have 4 more bases to machine for the other receivers one of these days.

And this was all done in a special vise jaw I made years ago.
It has a cut out on one end to hold the new scope base in vertical, so I can find the center, and repeat the set up and then use the DRO to move the boring head in so the next cut.

J Wisner
 
Posts: 1431 | Location: Chehalis, Washington | Registered: 02 April 2003Reply With Quote
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Every gunsmith in this day and age should have a CNC Knee Mill. They are cheap, plentiful, and simple to program. While I 100% support the old fashion way of doing things, I don’t know how you guys find customers that are willing to pay for the time you take cutting bases this way.

I made several sets of scope bases with a boring head and realized I couldn’t charge my customers enough and feel good about the cost.

At the time I couldn’t afford a CNC Knee Mill, so I bought a Kearney and Trecker 2D, which will do everything a 2 axis CNC will do and more.

I still cut most scope bases on this machine, and I have tried lots of different methods.


Nathaniel Myers
Myers Arms LLC
nathaniel@myersarms.com
www.myersarms.com
Follow us on Instagram and YouTube

I buy Mauser actions, parts, micrometers, tools, calipers, etc. Specifically looking for pre-WWII Mauser tools.
 
Posts: 1476 | Location: Ohio | Registered: 06 June 2010Reply With Quote
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What I do is first measure the radius I need. Then I use an edge finder to center the spindle on edge of my mill vise. I install the boring bar and crank the table and vise away from spindle center the measured distance (radius); having a DRO makes this easy. I then adjust the boring bar so it just touches the vise as I turn the spindle by hand. Now I’ve got the boring bar set and ready to cut my bases.


John Farner

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Posts: 2936 | Location: Corrales, NM, USA | Registered: 07 February 2001Reply With Quote
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I wonder if anyone could explain the reasons you do this work. Is it just to make a more-seamless mating with the receiver or to fix elevation problems without shims or excessive turret clicking?
 
Posts: 4959 | Location: Melbourne, Australia | Registered: 31 March 2009Reply With Quote
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Hello Sambarman:

I do it for two reasons. 1, to get a better fit to the receiver and, 2, to ensure there is no stress on a high-dollar scope when the bases are screwed to the receiver.

Rather than a boring head, I use a surface grinder, a radius dresser and precision machinist's vise.

The receiver radius (front and rear) at the base-mounting holes is first determined and this figure is dressed on a 3/4" or 1"-wide wheel. The bases to be fitted are levelled to .001" TIR--bottom-side-up--in a machinist's vise, with their centerlines located under the center of the wheel. The underside of each base is then ground until the radius extends to both edges. Note that the radius is often not the same, front and rear.

After both bases have been radiused, the scope to be mounted is fitted to the rings and the front(or rear) base is screwed to the receiver; the other base is clamped in the ring on the opposite end of the scope, but not screwed to the receiver.

At this point, clamp the empty ring to the base on the receiver and note if there is daylight under the base at the other end of the scope. If there is, measure the gap with feeler gauges or multiple thin sheets of shim stock. They need to be thin so you'll get an accurate measurement of the gap.

If the gap is, say, .015", remove the base screwed to the receiver, relocate it in the machinist's vise and grind that amount (.015")off its underside. Mount the re-ground base to the receiver and check the gap of the other base--as described above. If done properly, the unsecured base should sit on the receiver with no gap or upwards tension.

If there is no gap between the unsecured base and the receiver when first checking for fit, the unsecured base must be screwed to the receiver, with the other base unscrewed and clamped in its ring. If you're very lucky, there will be no gap on this base either. Usually there will be a gap, which simply means that the base you just screwed to the receiver is the high one that needs grinding on its underside.

Hope this helps.

Dave Manson
 
Posts: 686 | Location: Michigan | Registered: 04 November 2007Reply With Quote
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Thank you all for the replies. You have given me a lot of ideas to think on.

Scoty
 
Posts: 20 | Location: Ohio | Registered: 13 April 2012Reply With Quote
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If anyone cares, I do it like John Farmer does. One thing though, the radius on the rear bridge on a few actions can be difficult to measure accurately. There is a formula for this in the "Machinists Handbook"


Jim Kobe
10841 Oxborough Ave So
Bloomington MN 55437
952.884.6031
Professional member American Cusom Gunmakers Guild

 
Posts: 5502 | Location: Minnesota | Registered: 10 July 2002Reply With Quote
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Could I use a modified version of the "Machinist's Handbook" technique, using an edge finder and the DRO?
 
Posts: 20 | Location: Ohio | Registered: 13 April 2012Reply With Quote
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Don't know what that is but I use the edge finder and my DRO to locate and then the boring head. I mount the base stock vertically in the mill vise.


Jim Kobe
10841 Oxborough Ave So
Bloomington MN 55437
952.884.6031
Professional member American Cusom Gunmakers Guild

 
Posts: 5502 | Location: Minnesota | Registered: 10 July 2002Reply With Quote
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quote:
Originally posted by DManson:
Hello Sambarman:

I do it for two reasons. 1, to get a better fit to the receiver and, 2, to ensure there is no stress on a high-dollar scope when the bases are screwed to the receiver...
...

Hope this helps.

Dave Manson


Thanks Dave for that detailed explanation.

What is your opinion of the plastic inserts in Burris Signature rings as a way to avoid stressing the scope and the eccentric inserts to fix elevation problems?
 
Posts: 4959 | Location: Melbourne, Australia | Registered: 31 March 2009Reply With Quote
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quote:
Originally posted by DManson:
Hello Sambarman:

I do it for two reasons. 1, to get a better fit to the receiver and, 2, to ensure there is no stress on a high-dollar scope when the bases are screwed to the receiver.

Rather than a boring head, I use a surface grinder, a radius dresser and precision machinist's vise.

The receiver radius (front and rear) at the base-mounting holes is first determined and this figure is dressed on a 3/4" or 1"-wide wheel. The bases to be fitted are levelled to .001" TIR--bottom-side-up--in a machinist's vise, with their centerlines located under the center of the wheel. The underside of each base is then ground until the radius extends to both edges. Note that the radius is often not the same, front and rear.

After both bases have been radiused, the scope to be mounted is fitted to the rings and the front(or rear) base is screwed to the receiver; the other base is clamped in the ring on the opposite end of the scope, but not screwed to the receiver.

At this point, clamp the empty ring to the base on the receiver and note if there is daylight under the base at the other end of the scope. If there is, measure the gap with feeler gauges or multiple thin sheets of shim stock. They need to be thin so you'll get an accurate measurement of the gap.

If the gap is, say, .015", remove the base screwed to the receiver, relocate it in the machinist's vise and grind that amount (.015")off its underside. Mount the re-ground base to the receiver and check the gap of the other base--as described above. If done properly, the unsecured base should sit on the receiver with no gap or upwards tension.

If there is no gap between the unsecured base and the receiver when first checking for fit, the unsecured base must be screwed to the receiver, with the other base unscrewed and clamped in its ring. If you're very lucky, there will be no gap on this base either. Usually there will be a gap, which simply means that the base you just screwed to the receiver is the high one that needs grinding on its underside.

Hope this helps.

Dave Manson


Dave,

Thank you for making those special order reamers for me.

Got them last week, and I hope once I have some free time will work on them.

Appreciate you help.


www.accuratereloading.com
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Posts: 66954 | Location: Dubai, UAE | Registered: 08 January 1998Reply With Quote
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This may be redundant on this thread. The average gun owner mounting a scope should check the bases with a straight edge and shim if needed.

Dave
 
Posts: 2086 | Location: Seattle Washington, USA | Registered: 19 January 2004Reply With Quote
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If you have any tooling aligned math skills you can cut any radius you want with a mill and any cutter that has a smaller radius using as small of a stepover as you care to poke into a scientific

I make radius cuts, angle cuts and combos of the two daily with nothing more then a Bridgport or any machine you care to toss in.
All with calculator and scratch paper.


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Posts: 7361 | Location: South East Missouri | Registered: 23 November 2005Reply With Quote
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