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What is excessive pressure?
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AIU
You have 3 or 4 of the "most experanced with excessive pressure" (one of them does distructive testing of firearms for a hobby) people on this board nervous with your loads, what does that tell you?
 
Posts: 2124 | Location: Whittemore, MI, USA | Registered: 07 March 2002Reply With Quote
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AIU,

quote:
AC, I get multiple reloadings from the cases from both loads. What is your explanation of that? AIU


Your loads are well into the 70,000 psi range! Your ability to get multiple reloads stems from the FACT that your statistical range of pressures on those loads has not yet exceeded the elastic limit of the case.

Your 06 case should take at least 77000 psi before it suffers ANY dimensional change (not necessarily a blown primer). Your 300 Winnie will take more.

The more important question you should ask your self is how much stress is my load imparting to my barrel tenon and how many shots at that stress level can my barrel tenon take before it suffers a fatigue failure? (fatigue failure in laymen's terms is explosion).

Ignorance is bliss, man. Do whatever you want.

ASS_CLOWN
 
Posts: 1673 | Location: MANY DIFFERENT PLACES | Registered: 14 May 2004Reply With Quote
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The more important question you should ask your self is how much stress is my load imparting to my barrel tenon and how many shots at that stress level can my barrel tenon take before it suffers a fatigue failure? (fatigue failure in laymen's terms is explosion).


AC, how would you answer that question, given the information I've provided regarding the 3006 AI and 300 WM loads? Also, what do you mean by barrel tenon? Have you ever experienced or witnessed fatigue failure in a modern bolt-action rifle shooting ammo in the 70 to 75,000 psi CIP range?

Thanks ahead of time for your responses.

Regards, AIU
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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Your 06 case should take at least 77000 psi before it suffers ANY dimensional change (not necessarily a blown primer). Your 300 Winnie will take more.


AC, if this is true, why must we resize all cases after each firing, including those with mild reduced loads?

It seems to me that brass has imperfect elastic properties, since it never returns to 100% of its original shape - hence the need to resize after each firing, even with light loads. However, the harder it's "hammered" by higher and higher chamber pressure the more it is deformed - that is, the more it flows. For example, extracter marks become incrementally more apparent as powder charge and pressure increase. Likewise, primer pockets deform more and more as powder charge and pressure increase.

From my observations (in concert with the NECO internal ballistic program) and from what I'm able to glean from PO Ackley's work and conversions with a sundry of Speer, Sierra, Hornady, and Nosler ballistic engineers (i.e., the guys who put the reloading manuals together), primer pockets will deform at from 75,000 to 80,000 psi to a level allowing gas leakage - that is a blown primer.

According the NECO program, given my setup, at 77,000 psi I should witness 3263 fps with a 165 gr. NBT using 69.0 grs. of Reloader 19. At this velocity and powder charge, over 1/2 of the time, I'll blow the primer and find serious extracter marks and get major sticky bolt lift.

But, you're right the major issue is - CAN THE GUN TAKE IT and FOR HOW LONG? This gun is a custom built Rem700 with a trued/squared-up action, a Sako extracter, a 26 inch Hart match-grade stainless steel barrel (0.75 inches diameter at the muzzle), and a HS precision fiberglass stock.

How many rounds at 77,000 psi can this gun take? I'd be interested your and others opinions on this?

Regards, AIU
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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AIU,

quote:
Your 06 case should take at least 77000 psi before it suffers ANY dimensional change (not necessarily a blown primer). Your 300 Winnie will take more.



AC, if this is true, why must we resize all cases after each firing, including those with mild reduced loads?


The only part of the case which DOES NOT yield is the case head. The case head is the first ~ 0.2" of case and comprises the rim and extractor groove, as well as, houses the primer. The case head DOES NOT yield during firing. If you do yield the case head, you will ultimately blow a primer.


Your -06 load is running around 72 ksi for your information.

Like I said you can do whatever you want. Just don't be surprised when something bad may one day happen.

The barrel tenon by the way, it the portion of the barrel extending into the reciever. It has the thinnest wall section and typically is the area first to go. Once your barrel lets go, your receiver is right behind. Then goes your hand, arm, face, etc, etc.

If you do not know the answers to the questions I asked you, I strongly recommend you revert back to the loads recommended in load manuals.

But like I have said three times now, you can do whatever you like.

Here is a little friendly technical info. SAE4140, which is what most chrome moly rifle barrels are made of, doesn't fatigue all that well (and neither does 416 stainless).

ASS_CLOWN
 
Posts: 1673 | Location: MANY DIFFERENT PLACES | Registered: 14 May 2004Reply With Quote
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Originally posted by ASS_CLOWN:
Your 06 case should take at least 77000 psi before it suffers ANY dimensional change (not necessarily a blown primer). Your 300 Winnie will take more.

Ignorance is bliss, man. Do whatever you want.

ASS_CLOWN


You are endangering other posters. Stop posting data that makes you LIABLE for damages to people.

jeffe


opinions vary band of bubbas and STC hunting Club

Information on Ammoguide about
the416AR, 458AR, 470AR, 500AR
What is an AR round? Case Drawings 416-458-470AR and 500AR.
476AR,
http://www.weaponsmith.com
 
Posts: 40229 | Location: Conroe, TX | Registered: 01 June 2002Reply With Quote
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Here is a little friendly technical info. SAE4140, which is what most chrome moly rifle barrels are made of, doesn't fatigue all that well (and neither does 416 stainless).


AC, are you saying that gun manufacturers (which have been working cooperatively with the military for decades, even centuries) have opted for steel that doesn't "fatigue all that well." I'm flabbergasted!

If I were making a machine gun, I'd use the best grade fatigue-resistant steel I could find. Machine guns, especially those in fighter airplanes - where sustained long-range performance is critical - must be operating at significant pressures. These guns are built to fire hundreds of thousands of rounds, and from very,very HOT actions and barrels. As a pilot or soldier I don't want my gun to wear-out, let alone blow-up from fatigue failure. Think of the devastation to the airplane - blow itself out-of-the-air!

AC, I'm still really interested in your estimate of how many rounds can be fired at 77,000 psi from the custom bolt-action rifle I described before fatigue failure occurs at the barrel tenon. (By the way thanks for explaining that term.)

This is very important, because many hunters may only shoot a handful of really hot loads per year - maybe only enough to sight the gun in and kill one elk (i.e., 10 or 15 rounds total per year). I doubt if I've shot 500 rounds (most at low pressure) in either the 3006 AI or 300 WM. This year I'll shoot the 300 WM ~15 times, the 3006 AI ~15 times.

I agree with your estimate of the pressure I may be operating at - that is, ~72,000 psi, given 3200 fps, 165 NBT, R19 powder, and a 26" barrel. You must be using the NECO program as I do, because that's exactly what the program predicts.

You'll also note that the NECO program predicts by using Norma MRP you can achieve 3200 fps at about 65,000 psi. I've tried Norma MRP, but I've found that it behaves as a "faster" powder when compared to R19. I've tried R22 and V560, and, likewise, both behave as a "faster" powder compared to R19. Why do I know this? With MRP and the other powders - in the 3006 AI behind a 165 NBT - I encounter significant pressure signs at velocities less than when the same signs occur with R19. Yes, in my 3006 AI R19 appears to be acting as a slower burning powder than Norma MRP, V560, and Reloader 22 - go figure!

Powder manufacturers claim that powder burn-rates vary somewhat according to conditions - that is, from caliber-to-caliber, bullet-to-bullet, gun-to-gun, etc. And, that powders "relatively" close together on the burn-rate charts may flip/flop. Maybe that's happening here. Some authors have touted R19 as "near perfect" for the '06. Possibly, R19 really "settles down" in the '06 AI. I've similar findings for W760 - another great powder for the '06. Also, I may have a relatively slow lot of R19 - I bought 8 pounds, and I'm still have 6 pounds left.

Finally, at 72,000 psi I'd be ~11% above 65,000 psi. If the 300 RUM can "safely" operate at 65,000 psi (Laseroni loads to 69,000 psi), why can't the 3006 or 300 WM? - my guns are just a good as those made for the above calibers. In fact, I'd argue that my guns are very likely better than off-the-self factory guns. (The gunsmith is a famous benchrest rifle shooter and gunsmith, whose work and achievements are among the best available in the USA).
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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There is an interesting concept in many mechanical engineering handbooks, called the log S/log N curve.

The general idea is to determine roughly how many incidents (N) of what magnitude of strain (S) are required to cause 50% of items to fail catastrophically. The basic idea is that if you plot this on log-log paper, you get a straight line. Hence the name log S/log N.

Running a gun at SAAMI pressures, N is so high that your chances of a catastrophic failure within the accurate lifetime of a firearm are very, very small. Run S up, as you are doing, and N becomes exponentially smaller.

Nobody that I know of knows the answer to your question about how much smaller N is at 77,000 PSI, but we can say that it is very much smaller than it is at 60,000 PSI.

Just because you poke a bear three times, and he does not respond, don't assume that he will never respond.

By running the pressure up, you also increase your risk of a stuck case, which is not a nice thing to have if you're trying to take a second shot at the biggest elk or the most angry bear you've ever seen.


Prove all things; hold fast to that which is good.
 
Posts: 2281 | Location: Layton, UT USA | Registered: 09 February 2001Reply With Quote
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There are some factors that haven't been discussed:

Case Head Design-some cases have stronger case heads than others. In comparing a 222 Remington case head to a 223, one quickly discovers why the 222 operates at 46000 PSI and the 223 operates in the 55000 PSI range.

Case Design- Ackley Improved designs grab the chamber walls so well that there is hardly any pressure exerted on the bolt lugs, i.e. backthrust. This in effect eliminates one of our excessive pressure indicators, heavy boltlift. One now has to wait for either a loose primer pocket, or a stguck case. Both of these occurr at a pressure level that cannot be predicted. The reason is simple: not every brass case is the same. Some cases will fail sooner than others. Staying below max ensures that the likelihood of failure remains low. Going over max increases the likelihood of case failure exponentially, as was stated before. People have been injured by case head failure with standard pressure loads, just because the case had manufacturing flaws.

It is a risk I'm not willing to take. But if you want to risk your health, please tell your guide to stay some distance away so that he isn't injured.
 
Posts: 362 | Registered: 24 January 2005Reply With Quote
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Originally posted by Ackley Improved User:
AC, I get multiple reloadings from the cases from both loads. What is your explanation of that? AIU


My answer to that is that "all rifles are individuals, and what may be way over maximum in one may be quite mild in another, and vice-versa", (to quote Bob Hagel).


"Bitte, trinks du nicht das Wasser. Dahin haben die Kuhen gesheissen."
 
Posts: 4386 | Location: New Woodstock, Madison County, Central NY | Registered: 04 January 2005Reply With Quote
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Originally posted by Ackley Improved User:
quote:
Your 06 case should take at least 77000 psi before it suffers ANY dimensional change (not necessarily a blown primer). Your 300 Winnie will take more.


AC, if this is true, why must we resize all cases after each firing, including those with mild reduced loads?

It seems to me that brass has imperfect elastic properties, since it never returns to 100% of its original shape - hence the need to resize after each firing, even with light loads. However, the harder it's "hammered" by higher and higher chamber pressure the more it is deformed - that is, the more it flows. For example, extracter marks become incrementally more apparent as powder charge and pressure increase. Likewise, primer pockets deform more and more as powder charge and pressure increase.

From my observations (in concert with the NECO internal ballistic program) and from what I'm able to glean from PO Ackley's work and conversions with a sundry of Speer, Sierra, Hornady, and Nosler ballistic engineers (i.e., the guys who put the reloading manuals together), primer pockets will deform at from 75,000 to 80,000 psi to a level allowing gas leakage - that is a blown primer.

According the NECO program, given my setup, at 77,000 psi I should witness 3263 fps with a 165 gr. NBT using 69.0 grs. of Reloader 19. At this velocity and powder charge, over 1/2 of the time, I'll blow the primer and find serious extracter marks and get major sticky bolt lift.

But, you're right the major issue is - CAN THE GUN TAKE IT and FOR HOW LONG? This gun is a custom built Rem700 with a trued/squared-up action, a Sako extracter, a 26 inch Hart match-grade stainless steel barrel (0.75 inches diameter at the muzzle), and a HS precision fiberglass stock.

How many rounds at 77,000 psi can this gun take? I'd be interested your and others opinions on this?

Regards, AIU


AI, AC MAY indeed have witnessed a catastrophic failure of the steel in a modern rifle barrel or action. However, if he did, it was due to some fault in the steel thereof, and not from years of firing ANY load that did not expand the primer pockets of the brass cases that were fired in it! The brass case is the weak link, not the steel from which the rifle was made!


"Bitte, trinks du nicht das Wasser. Dahin haben die Kuhen gesheissen."
 
Posts: 4386 | Location: New Woodstock, Madison County, Central NY | Registered: 04 January 2005Reply With Quote
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Denton, Ralph, and EL - you all make very good points. At the levels I'm shooting (i.e, somewhere between 65,000 and 72,000 psi) I don't think I'm at much risk of fatigue failure of the gun - I don't shoot at these pressures very often (i.e., only for long-range big-game hunting). This is especially true given the quality of the bolt-action guns, the slow burning powders I use, the use of chronographs + NECO internal ballistic program, and the meticulous care in measuring/inspecting every charge. I use the highest quality components I can buy, including benchrest rifle primers.

As you mentioned, basically I'm pushing the limits of the brass case - the limiting factor. My major concern is a stuck bolt, while hunting for that trophy, then watching the bull or buck of a lifetime walk over the hill without being able to fire a second shot. Actually, I carry a 3-piece cleaning rod at all times - actually all of us should. Why? - because case failure could happen anytime, even with a "safe" load. By my calculations the loads I'm using are ~3 grains away from a blown primer, and I'm not certain I could freeze the bolt with the slow burning powders.
 
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But the extra FPS are worthless unless the accuracy you are achieving is extraordinary.
 
Posts: 362 | Registered: 24 January 2005Reply With Quote
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"300 WM - 26" barrel, custom-made Rem M700
83 grs. Reloader 25 with 180 gr. Nosler BT
Oehler chronographed (3 screen) = ~3300 fps.
Note: An awesome, maximum! load - multiple one shot kills on elk at up to 415 yds. Alliant powder lists maximum for R25 in 180 gr. bullets in 300 WM at 82.3 grs. Sub MOA accuracy at 100 and 300 yds. Never shot at 500 yds."

That's some serious velocity for a .300 Winny. I load my .300 Ultra Mag with 96 grains of RL25 and using the same bullet I only see 3365fps across the chrono.
 
Posts: 157 | Location: Alberta,Canada | Registered: 25 April 2004Reply With Quote
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Ralph is exactly right. I'll even take it one step farther. The extra FPS may be worse than worthless, they may be counterproductive.

For many bullets, penetration decreases as impact speed increases beyond a certain point. Yeah, it's counterintuitive, but I have the independently obtained numbers in front of me.

The best bullets I know of have constant penetration over a wide range of impact speeds. So it doesn't matter if you wring an extra 200 fps out of your gun...you'll still get the same length wound channel.


Prove all things; hold fast to that which is good.
 
Posts: 2281 | Location: Layton, UT USA | Registered: 09 February 2001Reply With Quote
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So it doesn't matter if you wring an extra 200 fps out of your gun


Why not limit shooting to 300 yard or less?
Four hundred is too far to be shooting big game. While you can hit something as large as an elk at that distance, can you place the shot that well and will it have enough energy to take the animal down immediately?
 
Posts: 9207 | Registered: 22 November 2002Reply With Quote
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That's some serious velocity for a .300 Winny. I load my .300 Ultra Mag with 96 grains of RL25 and using the same bullet I only see 3365fps across the chrono.


Papershredder, you're right that is serious velocity. In my opinion, the 300 RUM and 30-378 are seriously overbore. Play with the NECO internal ballistic program and you'll see what I mean - those gas guzzlers are not that efficient. But, newer slow burning powders are coming along that will likely make these monsters more efficient. Have you tried Retumbo?

That load in my 300 WM (heavy Hart match-grade barrel) has one MOA accuracy - meaning I should be able to hit a 6 inch circle at 600 yrs. corresponding to the vital area of a deer. An elk would be easier. With modern laser range finders and a B&C reticle in 3.5-10x Leupold makes this shot possible - that is, if I don't get screwed by a cross wind.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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That load in my 300 WM (heavy Hart match-grade barrel) has one MOA accuracy - meaning I should be able to hit a 6 inch circle at 600 yrs. corresponding to the vital area of a deer. An elk would be easier. With modern laser range finders and a B&C reticle in 3.5-10x Leupold makes this shot possible - that is, if I don't get screwed by a cross wind.

AIU,

You are going to find that 1 moa does not necessarily transfer to a 6" group at 600 yards, there are a lot of variables going on here! You recognize that wind is one of them, but definately not the only one. Also, while gizmos like graduated recticules (have a couple myself) and rangefinders can be handy tools, the person who relies on them often does not do as well as the person with just a duplex on a fixed power scope, or irons for that matter, but gets out and uses his gun enough he's intimately familiar with where it shoots. 180 grains at 3300 fps, how can you shoot that enough to get familiar with it and not develop a flinch? Maybe not a big flinch, but one that definately rules out the 600 yard elk, which is your stated purpose for risking life and limb, or at least eyes and jaw....

Also, leave the 3 piece rod at home and get a readi-rod.

However, on a more positive note, your guns do sound like beauts, how about posting some pics so we can all covet?


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Posts: 7786 | Location: Between 2 rivers, Middle USA | Registered: 19 August 2000Reply With Quote
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Posts: 7857 | Registered: 16 August 2000Reply With Quote
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AIU; I just started working with Retumbo but haven't found a load I am happy with yet. I don't push my loads right to the limit so I still expect to be in the same velocity range. My rifle was built by Rocky Mountian Rifles and when I had it built I was more interested in accuracy than building the hottest loads on the range. If I can get 3200fps with a 200 grain Accubond while retaining a sub-inch group I'll be happy. thumb
 
Posts: 157 | Location: Alberta,Canada | Registered: 25 April 2004Reply With Quote
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Mark, I'm not concerned about life-and-limb - there's no credible evidence that I'm even close to blowing the gun up. The loads I've listed are a tad hot, but well within the constraints of the brass case - at less than half the operating limits of the bolt-action guns. Even at 75,000 psi you're working at no more than half the up limit for bolt-action guns (i.e., >150,000 psi - read the article I posted above).

It doesn't take a rocket scientist to realize that the brass case is the limiting factor in load development - brass is much, much, much softer than chrome moly or stainless steel. If you don't believe it, take a hammer to a brass case and, then, to your gun steel barrel. After a few swats, your brass case will be "road kill", but your barrel probably doesn't even show a scratch.

The "recommendations" put out by the various reloading manuals and SAAMI are deliberately very conservative to cover the many sub-standard guns and reloading components out there. Moreover, with reloading manuals Nosler, Hornady, Speer, etc. are SELLING INFORMATON, which is a product; and, they are liable for that PRODUCT. If someone blows themselves up with any recommended load from their reloading manual, they can be successfully sued - hence, they must be very conservative to minimize their risk. A Speer ballistics engineer flat-out told me product liability issues are very important for all their products - including their reloading manual. I don't blame them. In fact, I personally wouldn't get into the business of reloading manuals. Indeed, I bet these companies wouldn't have reloading manuals, if they weren't necessary to promote their products.

The effect of all this is that people (like gun control nuts) have been whipped into a paranoid frenzy - "if I reload over SAAMI I'll blow myself up!" This may be true, if you're shooting an old junker; but, it's not true if you are shooting 1) first-rate, modern bolt action rifles that have been well maintained, 2) reloading carefully & knowledgeably with first-rate modern components, 3) using the slowest burning powder that will produce the desired pressure, 4) tracking your results with a chronograph and the NECO internal ballistics program, and 5)shooting "hot" loads as infrequently as possible. Moreover, you have no other choice than to stay within the limitations of the brass case - that is, if you want to reload that case a second time. Moreover, the latter should be one of the criteria - the spent cases from the "hot" rounds must be reloadable.

My main concern is getting a stuck case, when you need that critical second shot - indeed, a good reason not to get too hot with hunting loads.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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Alf, what was the load you froze that SAKO action with?

I've blown primers with no damage to the gun - just some leaking gases. I always wear eye protection (as well all should) for this possibility.

I have always found premonitory evidence that pressures were rising to the 65,000 to 75,000 psi levels. They are:

1) Loose primer pockets - usually only after a few loadings. I hand prime (feel) the primers into the pockets - it's easy to tell when they are getting loose. I believe this is the most reliable early indicator. Indeed, one can consider the brass case a type of copper crusher ("BUP" not CUP). Brass will "crush" (like copper) and indicate pressure.

2) Extraction marks, especially with the R700 action. For Mauser and Mauser-like actions (M70 or Sako) extraction marks are less reliable.

3) Sticky bolt lift - but, only in totally resized cases. If you neck size only, the cases will get tighter and tighter, eventually forcing you to resize - no matter what pressure you're shooting. It just happens sooner at high pressure.

4) Finally, a black ring around the primer or a blown primer at ~75 to 80,OOO psi. - but only in a new case. A case with a loose pocket already will blow at lower pressure.
 
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I've blown primers with no damage to the gun - just some leaking gases. I always wear eye protection (as well all should) for this possibility.

AIU-

I'll respectfully disagree with that statement, if a primer blows there is ALWAYS accompanying wear to the gun, you just aren't seeing it!

Fortune Cookie says "Steel Rain In Your Future"


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Posts: 7786 | Location: Between 2 rivers, Middle USA | Registered: 19 August 2000Reply With Quote
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Mark, with every round fired there is some additive wear to the gun, although miniscule. Some wear occurs even with low-pressure loads.

Likewise a round producing a blown primer will cause some wear to the gun, but it's not as catastrophic as many might think. I agree with you that the wear caused by a blown primer is greater than without - but, still quite small in my experience. I avoid blown primers, and in my shooting, blown primers are rare events - occurring only when I'm experimenting with a new load and/or bullet, especially with a relatively fast-burning powder. The loads I've listed here have never produced a blown primer for me - in fact, the cases are reloadable.

I don't shoot hot very often, only before big game season to sight the gun in and harvest the game.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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Do you think the game you shoot will notice the additional shock?

It seems that you're loading to the maximum just for the sake of doing so.

Are you considering the temperature at which your primers blow?

Manual max loads are conservative because they tend to allow the gun to stay together even in hot weather.
 
Posts: 362 | Registered: 24 January 2005Reply With Quote
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Yup. Figure roughly an additional 200 PSI per degree F of chamber temperature.


Prove all things; hold fast to that which is good.
 
Posts: 2281 | Location: Layton, UT USA | Registered: 09 February 2001Reply With Quote
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Ralph, I've never toasted a primer with R19. With the 3006 AI/165 NBT/R19 combo, I've been up to 68 grs. but I thought it was too hot and backed off to 66 grs., which has never given me any trouble at any temp. I think I've got a slow lot of R19 - it acts more like R22 or MRP, but faster than R25. I really don't think I'm much above 65,000 psi.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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Burn-rate chart from Hodgdons Powder Co.

90. W-760, Winchester
91. H-414, Hodgdon
92. N160, Vihtavuori
93. IMR-4350, IMR
94. H-4350, Hodgdon
95. N-204, Norma
96. Reloader 19, Alliant
97. IMR-4831, IMR
98. XMR-3100, Accurate
99. H-450, Hodgdon
100. H-4831, Hodgdon
101. MRP, Norma
102. N165, Vihtavuori
103. Reloader 22, Alliant
104. IMR-7828, IMR
105. H-1000, Hodgdon
106. XMR-8700, Accurate
107. H-870, Hodgdon

Note that Re19 is amoung the slowest 10% of available powders. I shouldn't be surprised that a "slow" lot is behaving more like MRP or Re22. I going to KEEP my remaining Re19!! I think I've got a great lot.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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quote:
I agree with you that the wear caused by a blown primer is greater than without - but, still quite small in my experience.



What wear in particular are YOU referring to here? The wear I am referring to is not a "greater" wear, but a totally "different" wear.

Post a picture of either bolt face you have and I'll show you what I mean, if you've blown primers like you say you have it will be obvious.


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Posts: 7786 | Location: Between 2 rivers, Middle USA | Registered: 19 August 2000Reply With Quote
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Posts: 7857 | Registered: 16 August 2000Reply With Quote
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This thread almost tells me a lot of you guys have had a long winter. You need to get out and do some varmint shooting, or target shooting, instead of sitting at the computer and pondering academic questions like this, that none of us have the facilities to test for any results.

So it is all just theory to each of us, until it is actually tested. Then at the same time, if you buy a new car, and the tachometer on it goes to 10000 RPMs, do you sit in your drive way and rev the engine to see if anything will happen to it, if given 10000 RPMS for 5 minutes????

Some guys criticize me for searching for the limits of my firearms, to see what I feel is the border of a safe load and an unsafe mode, telling me that SAAMI already tells us that answer.

But then we have guys who want to explode something or see how far it is to get to that point........

I just hope spring gets here soon for some of you guys. You must be driving the wife nuts!

cheers
seafire
 
Posts: 16144 | Location: Southern Oregon USA | Registered: 04 January 2005Reply With Quote
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Alf, you're saying that gun blew-up at 60,000 psi - EVERYONE POSTING ON THIS BOARD SHOOTS AT 60,000 PSI! The loading manuals are full of loads at 60,000 psi and beyond - up to 64,000 psi and higher.

Moreover, why didn't the bullet move? - you say it hardly moved. Was there obstruction? I agree an obstructed gun will blow up - I witness a mild mannered 308 blow-up next to me, after the the shooter left a cleaning brush in the barrel.

Please explain your pictures.

A blown primer will not do what you're showing.

Mark, the bolt face of all my guns look brand new - trust me. Besides the guns have been rebarreled for different calibers and the gunsmith, who is very competent, made no note of the bolt faces on any of the guns.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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I once read someplace (don't remember where and don't care) about an experience the writer observed with a large-bore revolver (it was a .45ACP or .455 Webley or something similar) that had been routinely fired by its owner or custodian with heavy handloads that exceeded what everything in print said was safe. However, the shooter was sure that everybody else was wrong, because he couldn't see any damage to the gun. One day he dropped it, I think on a bathroom floor, and it shattered into pieces.

A word to the wise is sufficient.
 
Posts: 2272 | Location: PDR of Massachusetts | Registered: 23 January 2001Reply With Quote
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I have stayed out of this thread because even though I have loaded rifle ammo for 30+ years I seem to know less and less about the subject. For sake of information and not to be argumentive, I would like to ask a few questions of the members.
1)With modern firearms and modern new brass, is there any reason one can not load to 65,000 or 60,000 psi. even though the saami spec is much lower?
2)How does one apply the use of new powders. Just because a particular powder hasn't been used in a specific case doesn't mean it couldn't. How will you know where to go and when to stop.
3)Are all of the algorithms in Quick load accurate?
4)As a hunter, I am concerned less and less about how many reloads I can get out of a case. I also know that, likely as not, my hunting rifle will out last my longevity and a life of 2-5K rounds is plenty for me. I know of a 30-378 that had the barrel shot out in less than 250 rounds of factory ammo. A 7 STW that went bad after 200 rounds of factory ammo. Did they fail or is it within the expected life of the product. Remember a grenade has the life expectancy of ONCE by design!
5)As a custom rifle user and a collector, I want to get optimum ballistics from my rifles without overt harm.
6)Some of my rifles are for exotic or hard to find cases and I do on these want to conserve them. On these I would accept less than optimal ballistics.
7)If the brass case is the weakest link, at what average pressure will normal new modern brass fail?
8)will primer pockets get loose with low powered loads just from the constant resizing, de capping, and re priming?

I have loaded in excess of 200,000 rounds in my career and have had a failure twice. Both on the same rifle with brass that was weakened from too many firings (case head separation). I checked the brass and separated the ones with weak primer pockets or web thinning. That group of culled brass was inadvertently added back to the good group and reloaded again. A failure resulted. I disassembled all rounds, 200 of them, and started over. I must have overlooked one and did it again. All for the sake of economy on an AI 257 Roberts. The load itself was warm but not overly hot as I was able to get at least 10 loadings before things got loose.

Finally, is there a tool one can use to check if primer pockets are loose instead of priming a case and then punching out the loose primer?


square shooter
 
Posts: 2608 | Location: Moore, Oklahoma, USA | Registered: 28 December 2003Reply With Quote
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Alf, that gun had to be obstructed - otherwise why didn't the bullet move. If that action "moved" before the bullet at 60,000 then we're all in serious danger.

By the way, there's a load for the 3006 AI (180 gr) in the Nosler manual that must be 65,000 psi plus - at least according the NECO.

Read the article below - these people make guns - not just posts on a reloading forum.


quote:


RiFles Of Dakota Arms: RiFles to dream on From the high plains Guns Magazine, Feb, 2002 by Dave Anderson

Sturgis, South Dakota, is best known to the public for its annual motorcycle rally that draws over half a million bikers to the normally quiet little town. To shooters, hunters and collectors of fine firearms, Sturgis is known as the home of Dakota Arms -- maker of distinctive, elegant hunting rifles and shotguns of uncompromising quality.

The company was founded by Don and Norma Allen. Don Allen is a former pilot, and since 1972 he has been making custom rifle stocks in his spare time. Allen noticed that pre-'64 Winchester M70 actions -- favorites with lovers of fine hunting rifles -- were getting more scarce and expensive. He also felt the M70's action could be improved. So with typical American entreprenurial spirit, he went ahead and built his own.

The Mechanics Of Safety

Allen and Pete Grisel designed the Dakota 76 action. It is similar in function and appearance to the pre-'64 Model M70 but with more Mauser 98 influence. In discussing these changes, a brief digression is in order. Rifle enthusiasts like to argue about which action is the strongest: In fact, all current commercial actions have a huge margin of strength. Bolt-actions are typically strong enough to handle pressures of 150,000 psi or more.

The brass cartridge case, however, will take pressures in the 80,000 psi range. Since commercial ammunition is usually loaded to maximum pressures of 55,000 to 65,000 psi, there is an ample margin of strength -- but the cartridge case will fail long before the action does.

Why not use a stronger material such as steel for the cases? Because brass has an excellent combination of strength, pliability and elasticity. When the gun is fired, the pliability lets the case expand to tightly grip the chamber walls, which seals off the powder gases from coming back into the action. When the bullet exits and pressure drops, the elasticity of the case lets it spring back to near original dimensions, allowing the case to be extracted. Although strong, steel cases wouldn't seal off the chamber as well as brass, wouldn't extract as easily, and would be subject to rust.

When comparing actions, it's not a question of strength. As stated before, steel is much stronger than the brass cartridge case. The question is, in the event of a case failure, how well does the action protect the shooter from the escaping gases? Occasionally we hear accounts of how someone had a rifle "blow up" but miraculously wasn't injured. Actually the rifle didn't blow up (if it did, the shooter likely wouldn't be around to talk about it). What really happened? The case failed and the action controlled and vented the escaping gases away from the shooter, just as its designers intended.

A hundred years ago when technology was less advanced, case failures from poor brass were more of a concern. Today's manufactured cases are of such uniformly high quality that such failures are virtually unheard of. Now when a case fails, it is almost always a result of shooter error: firing the rifle with the bore obstructed, loading the wrong caliber cartridge, or poor handloads with excessive headspace or the wrong powder.

The Mauser 98 action protects the shooter from failures as well as any, and better than most. It has a "flat" breech in which the cartridge case is enclosed by the steel chamber right up to the extractor groove. If the case does fail, escaping gases going down the firing-pin channel in the bolt are vented through two oblong slots in the bolt, down the left lug raceway in the receiver, and out to the left through the thumb slot (which facilitates magazine loading with stripper clips) in the left receiver wall. Gases going past the slot are deflected away from the shooter's face by a flange on the bolt sleeve.

The pre-'64 Model M70 has several Mauser features but also some differences. Like the 1903 Springfield, it has the breech end of the barrel coned to enhance cartridge feeding, which leaves a small portion of the case unsupported by the steel of the chamber. However, the unsupported section is the area just ahead of the extractor groove where the case is thickest and strongest. Pressures high enough to cause it to fail would likely result in case failure at the primer with other actions.

The pre-'64 action has a small hole in the right side of the receiver to vent escaping gases. The bolt has two holes that vent gases coming down the firing-pin channel into the left receiver raceway. Unlike military Mauser actions, the Model 70 does not have a thumb cut in the left receiver wall (which would allow a large volume of gas to escape) or a flange on the bolt sleeve. The bolt-stop partly blocks the raceway, but in the event of a case failure, gases coming through the left raceway would likely hit the shooter (one of the many reasons to always wear protective glasses when shooting any firearm).

Frank de Haas, in his fine book Bolt Action Rifles, phrased it rather delicately: "... several arms experts... said that in case of a cartridge failure... they would rather have been firing some other rifle when this happened than the M70."

Incidentally, the current Model 70 Winchester has a steel lug on the bolt (opposite the extractor), which blocks off the left raceway to deflect gases away from the shooter.

I own several pre-'64 M7Os and shoot them regularly. I certainly wouldn't do this if I thought it was dangerous. With these or any rifles, I shoot either factory ammunition or carefully prepared handloads -- and I treat the cartridge cases with tender loving care. Reloaders who do any of the following are likely to get into trouble with any cartridge: use brass of questionable or unknown origins; don't understand headspace; don't measure, trim, and anneal cases as needed; or try and get just a bit more velocity or one more reload. Designers and manufacturers do their best, but with any action there is the possibility of serious injury if a case fails.

Designed To Be Better

The Dakota 76 receiver is similar to that of the M70. It is a flat-bottomed receiver with a substantial, integral recoil lug. It has the slanted bolt handle of the M70, the same excellent three-position wing safety, and the same fine trigger. Like the M70 and the Mauser 98, it has a large external extractor, controlled round feeding, and mechanical ejection. The Dakota differs from the pre-'64 M70 in that it has the flat breech of the Mauser 98.

"The breeching system we use is very similar to the Mauser," says Allen. "The bolt face is squared off like the Mauser and we've pulled the barrel back further into the receiver... the bolt actually fits into the rear portion of the barrel, forming an inner ring around the bolt."

The Dakota action, like the M70, has a vent hole in the right side of the receiver ring. The bolt stop is a precise, finely fitted part that blocks the left raceway to deflect gases and brass particles away from the shooter. Other changes include a redesigned firing-pin, beefier safety, and what Dakota calls "reverse round feeding." This means that the first round in the magazine is held by the left feed rail instead of the right. The advantage is that it is easier and faster if the shooter ever has to load a round in a hurry.

The quality of materials and workmanship is equally important. Actions can be made in various ways, all of which produce good actions if the work is done well. Dakota Arms receivers are machined from high-grade, heat-treated steel. The advantage of this method is that there is no concern about warping, which can happen if the steel is machined and then hardened. Parts can be machined to extremely close tolerances. The disadvantage to this is that it is much more time-consuming and costly to machine steel after it has been heat-treated. As Don Allen says, "We start with a 10-pound block of steel and we end up with a 2pound receiver and 8 pounds of steel shavings on the floor."

Great pains are taken during manufacture to keep everything straight and concentric; bolts are matched to receivers and receiver threads are cut so that the barrel is properly centered and aligned. Currently there are a number of gunsmiths who cater to accuracy enthusiasts by specializing in "blueprinting" actions. They take standard actions of various makes, square and true them, fit barrels square to the action, and lap the locking lugs to bear evenly. Dakota Arms rifles are made with all these features right from the beginning and have always featured high-grade barrels, which are currently supplied by Lothar Walther.

 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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LB,

You can't just assume that modern brass is stronger just because it is new. We have not yet genetically engineered superbrass that can withstand the abuse proposed by AI.

We have the same brass as before, however the newer cartriges that are designed to operate at 65K PSI have thicker and therefore stronger caseheads. You can't load a 22-250 to 65K PSI without risking failure. But you can load a 223 WSM to that level safely. Different casehead designs.

I'm sure that a new generation of high pressure rounds could be developed, that by design would operate at 100K PSI. This would require much thicker brass, probably so much so that the gun would have to be unreasonably bulky. Or maybe we could dispense with brass alltogether and go with a caseless design.

But then AI would be posting another proposal where he would be pushing the tensile strength of the steel, and arguing why he feels its OK to load to 149000 PSI.

Still, watching an Elk disintegrate like a prairie dog after AI's 165 grain bullet hits it at 7500 FPS would be worth it, in my opinion Wink
 
Posts: 362 | Registered: 24 January 2005Reply With Quote
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At long last, I have a short answer to AIU's original question:

Excessive pressure is the pressure that, when it's too late, you wish you had not achieved.


Prove all things; hold fast to that which is good.
 
Posts: 2281 | Location: Layton, UT USA | Registered: 09 February 2001Reply With Quote
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Ralph I appreciate the information. The 222 loaded by norma was loaded to much highter pressures as indicated by speed. My load book puts that round chronographed at 3312 f/s with a 50 gr. bullet. You may be right mostly, but I have sectioned brass for the 257 Roberts made by Federal, Winchester, Norma, Remington and a few others. The amazing thing is the inconsistancy in the internal case size read brass thikness. The worst brass I ever used to produce AI 257 Roberts was the Remington. It had thicker brass but the brass was brittle and fireform loads that converted other brass to AI just split the necks on 3 out of 5 rounds. Pitiful. There does not seem to be an easy and conclusive technique described.


square shooter
 
Posts: 2608 | Location: Moore, Oklahoma, USA | Registered: 28 December 2003Reply With Quote
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I believe some posters here are over reacting - operating at 65,000 is not dangerous in modern bolt-action rifles.

Alf shouldn't be posting a blow-up that was obviously secondary to chamber/bore obstruction - its disingenuous. If the bullet hardly moved, there was obstruction and the gases had no place to go but backwards.
 
Posts: 3720 | Registered: 03 March 2005Reply With Quote
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quote:
Excessive pressure is the pressure that, when it's too late, you wish you had not achieved.



heh

denton++
 
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