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Effective Increase In Barrel Dia. By Fluting
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Picture of Nitroman
posted
On another board some guys were yelling at each other about benefits real or imaginary for fluting the barrel. They were consistent in the idea it makes the barrel "weaker" and less stiff. I decided to try and see if this was correct. For simplicities sake I converted to millimeters and went from there.
Kreiger lists on their site flutes 3/16" wide with 10 on a large barrel. I do not know how deep. For this I will assume they go 1/2 diameter deep.
This is also much easier to visualize if you think of this as a thin "slice" of the barrel.


C=2PiR so diameter of 1.250" barrel= 99.74mm

Diamter of 3/16"=4.7625mm/2 R=2.318mm
C=2Pi(2.318mm)=14.96mm/2=7.48mm which is length of arc cut into barrel.

Across the top of the flute is the diameter = 4.7625mm

Total length of circumference of unfluted barrel= 99.74mm
Total length of the ten flutes 10(4.7625)=47.625mm

So:
Barrel 99.74
-Tops 47.625=52.12mm + (10x7.48mm arc)=127.62mm

Subtract the original barrel circumference of 99.74mm and this is an increase of 27.87mm in circumference, a little more than an inch.

Our barrel has effectively gone from a large 1.250" to a rather massive 1.60" and has lost weight at the same time. I do not see how this could weaken a barrel or cause it to flex more.

Did I make any errors?

------------------

 
Posts: 1844 | Location: Southwest Alaska | Registered: 28 February 2001Reply With Quote
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Yes! What you are showing, I think, is an increase in surface area which has nothing to do with strength and only very little to do with cooling.
 
Posts: 4360 | Location: Sunny Southern California | Registered: 22 May 2002Reply With Quote
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Picture of Nitroman
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I wasn't looking at the surface area, only the effective diameter increase.
 
Posts: 1844 | Location: Southwest Alaska | Registered: 28 February 2001Reply With Quote
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Picture of cwilson
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DB Bill:

You are correct. Fluting of an barrel does not increase it's strength nor diameter. Fluting of a barrel would increase the circumference and therefore available surface area to allow faster cooling. The advantage of fluting, as I see it, is to provide additional stiffness when compared to a an unfluted barrel of the same weight.

For example, a 3/4" diameter unfluted barrel may weigh the same as a 1" diameter fluted barrel. The fluted barrel will be stiffer.

cwilson

 
Posts: 719 | Location: Boswell, PA, USA | Registered: 20 December 2001Reply With Quote
<Big Stick>
posted
Dan Lilja delves into this subject with great insight,on his website.

A very good read.................

 
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Hey Roger, I've got to agree with DB Bill and cwilson. As you remove metal(flute the barrel), you are increasing the surface area but actually reducing the stiffness from it's original state.

When people say fluting a barrel "stiffens" it, that is only true when it is compared to a thin barrel. Think of "adding" the steel necessary to create the raised portions on a thin barrel as if we welded them on. Then the "fluted barrel" is indeed "stiffer" than the original thin barrel. But it is not as stiff as if the entire OD was increased(non-fluted).

You just can't "stiffen" a pipe by removing portions of the metal from it.


Take 2 wood pencils(or a couple of 1/4" steel rods) and cut a flute 1/2 way through one of them perpendicular to the lead(across the pencil).

Blindfold yourself and have someone hand you one pencil(rod) at a time. Flex them and see which one is the "stiffest".

Good luck to you.

------------------
Good hunting and clean 1-shot kills, Hot Core

 
Posts: 9920 | Location: Carolinas, USA | Registered: 22 April 2001Reply With Quote
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quote:
Originally posted by Hot Core:

You just can't "stiffen" a pipe by removing portions of the metal from it.

I don't have any scientific or engineering data to back this up, but by fluting the barrel, aren't you essentially adding vaults - which would make make the barrel more resilient to directional stress?

It seems to me that an unfluted barrel would be easier to bend in half than a fluted barrel - just like an I beam would be harder to bend than solid steel.

You wouldn't change the elastic or conductive properties of the metal by fluting, but it does seem logical that you would increase both strength and surface area.

I don't know?

Interesting question.

 
Posts: 6545 | Location: Pennsylvania | Registered: 28 August 2001Reply With Quote
<Loren>
posted
An I beam is not stiffer than a smiliarly sized solid beam, but it's far stiffer than a similar weight of solid beam. The outer surface of an object provides most of the stiffness. The goal is to get as much material in the outer areas and eliminate any unnecesary inner material, hence the skeletal nature of modern engineered structures.

Fluting is a compromise not a miracle.

 
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Picture of Zero Drift
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Ditto the Lilja site - http://www.riflebarrels.com/

Look under Articles Written by Dan Lilja and then Barrel Diameter and Fluting.

If you compare barrels by weight, then fluting makes a stiffer barrel. If you compare barrels by diameter, then the larger diameter barrel is stiffer. You cannot remove material and make a stiffer barrel. Kinda defies the laws of physics...

 
Posts: 10780 | Location: Test Tube | Registered: 27 February 2001Reply With Quote
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The comparisons to I-beams etc are not valid as the stress on a rifle works in 360 degrees and is only secured on one end.
 
Posts: 4360 | Location: Sunny Southern California | Registered: 22 May 2002Reply With Quote
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I get it!

What I want to know, in terms of heat conductivity of metal, is how much "coolability" is actually gained by removing material? How much of the gain is offset?

 
Posts: 6545 | Location: Pennsylvania | Registered: 28 August 2001Reply With Quote
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Coolability- I like that word. Actually what you are concerned with here is surface area. a greater surface area will cool faster than a small one of similar makeup and thickness. At least thats what the metal mavens taught me. - Dan
 
Posts: 5285 | Location: Alberta | Registered: 05 October 2001Reply With Quote
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Stiffness of an object such as a barrel is directly related to the moment of inertia of the shape of the cross section about a certain axis, in this case the bore. The moment of inertia is the sum of the product of the areas and the distance to the axis. If you reduce the cross sectional area you reduce the moment of inertia and the ability of the barrel to resist deflection. The worst place you can remove it is the greatest distance from the center of the bore and that is what fluting does.

DbBill is right, as usual.

And Rogers calculations still just relate to a diameter that would give the same effective surface area which would have nothing to do with stiffness.

Chic

[This message has been edited by Customstox (edited 03-15-2002).]

 
Posts: 4917 | Location: Wenatchee, WA, USA | Registered: 17 December 2001Reply With Quote
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quote:
Originally posted by dan belisle:
a greater surface area will cool faster than a small one of similar makeup and thickness. - Dan

I was thinking about what sort of gain you would get from shaving a bull barrel down to increase its surface area. You'd be reducing its thickness at the same time. Wouldn't it heat up faster than it did before you fluted it?

 
Posts: 6545 | Location: Pennsylvania | Registered: 28 August 2001Reply With Quote
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Hi Roger
to have a more rigid barrell with less diameter the barrell would have to be forged with the flutes. To machine flutes in after the barrell has been forged only interupts the flow of molecules and therefore weakens the barrell, if it is forged with the flutes all ready in, the molecules align themselves with the flutes and with mininum machining the barrell would have greater tensile strength.

Griff

 
Posts: 1179 | Location: scotland | Registered: 28 February 2001Reply With Quote
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I remember reading an article recently, either in Precision Shooting or it might have been Varmint Hunter magazine, by a well-known gunsmith (benchrest and varmint rifles) where he did the calcs on how much cooling could be achieved and as I recall the result was "Not Much".

The only reason that I can personally see to flute a barrel is to adjust the balance and handling if you feel it is to muzzle-heavy. When the gunsmith who built my Lazzeroni Patriot delivered it to me it had a balance point further forward than I had specified in the contract...I returned it and he fluted the barrel just enough to achieve the balance point specified. As an aside, I shot it before and after fluting and there wasn't any noticable difference in accuracy using the same loads.

 
Posts: 4360 | Location: Sunny Southern California | Registered: 22 May 2002Reply With Quote
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I don't think that fluting does anything positive for stiffness or strength. You are removing material which will pretty much always reduce the inherent stability of the material worked with (unless forged/cast into the material at the outset). What fluting does do, however, is to allow a greater surface area, which as I said, will aid in cooling. (think of the fins on air cooled engines) As to how much cooling, well, as mentioned by another poster, not much. The percentage of area gained is very small. FWIW - Dan
 
Posts: 5285 | Location: Alberta | Registered: 05 October 2001Reply With Quote
<Gary Rihn>
posted
quote:
Originally posted by Roger Rothschild:
Kreiger lists on their site flutes 3/16" wide with 10 on a large barrel. I do not know how deep. For this I will assume they go 1/2 diameter deep.

Wouldn't 1/2 diameter take you to the centerline of the bore, completely eliminating the barrel?

Example... A 1" diameter barrel, you cut flutes 1/2" deep, what's left?

 
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Picture of Robgunbuilder
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I've done my share of fluting and have shot barrels before and after fluting. In fact, I've always stress relieved my barrels after fluting, because the machining process can actually causes stresses that were not there originally. A fluted barrel is not as stiff as the same barrel before fluting, although it is stiffer than a barrel of equivalent weight and length.
So why flute? First it does look cool especially in stainless steel and when you paint the flutes black. Second is the increase in surface area which will in theory allow the barrel to cool slightly faster once you have overheated it. Which of course you should never do. Third so you can send your barrels to gunsmiths for fluting so they can make lots of money on a totally unnecessary process. I don't flute my own guns anymore.-Rob
 
Posts: 6314 | Location: Las Vegas,NV | Registered: 10 January 2001Reply With Quote
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Third so you can send your barrels to gunsmiths for fluting so they can make lots of money on a totally unnecessary process. I don't flute my own guns anymore.-Rob

Rob, perfect !!!!

 
Posts: 4917 | Location: Wenatchee, WA, USA | Registered: 17 December 2001Reply With Quote
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As others have said, you can't make a barrel stiffer by removing metal from it. As for making a barrel increase in diameter from 1.25" to 1.60" by fluting it, I'd sure love to see how they do that!
 
Posts: 1173 | Registered: 14 June 2000Reply With Quote
<I Need Guns>
posted
What people are trying to say about the stiffness of barrels is that a fluted barrel of the same wieght will be stiffer. People are not comparing barrels of the same Dia. one fluted the other not, but a fluted barrel of a larger dia. and a smaller non-fluted barrel of the same wieght. I beleve that these people are right in thinking that a fluted barrel is stiffer that a non-fluted barrel of the same wieght.
 
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I Need Guns, if you look at Roger's post, he is doing just the opposite. Trying the argument that the theoretical larger diameter after fluting makes for a stiffer barrel.

It is a given that the barrel of the same weight as the fluted one would be stiffer. That wasn't even argued. But most of us have seen the reason for fluting as a method to increase the stiffness of a barrel and that is nonsense.

Chic

 
Posts: 4917 | Location: Wenatchee, WA, USA | Registered: 17 December 2001Reply With Quote
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Picture of JAG
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Found this, which is consistant to what I have been taught by a great gunsmith, my father.
JAG

"This is a controversial topic. I'll try to sum-up fairly, but
I'll get flamed anyway.

1. The best argument for a fluted barrel is that it weighs less than a
barrel of the same profile, without sacrificing much stiffness. (An
argument cannot be made that a fluted barrel is STIFFER than a heavier
round barrel of the same size, as removing steel never made a cylinder
stronger. As for the argument that the fluted barrel is "stiffer" than
a thinner barrel of the same weight, see below.)

2. The second best argument is that fluting makes a rifle lighter without
a noticable, or only a negligible, decrease in accuracy.

3. The third best argument is that it cools faster. However, a heavier
barrel also heats-up slower, so that's your tradeoff.

4. It looks cool.

Arguments against fluting:

1. Fluting moves primary vibratory motion into more complex secondary,
tertiary etc. forms of harmonic motion. This is because the fluted
barrel is more likely to flex where it is not reinforced. Putting an odd
number of flutes on it just increases the complexity of the harmonics.

Since compensating for primary vibration is just a matter of finding a
happy node and sticking with it by loading to a certain velocity (found
by experimentation), it is the other harmonics that are the primary
cause of natural inaccuracy in an otherwise sound gun. This is covered
in detail in Harold Vaughn's recent tome, and I defer discussion to
that authority.

Referring back to Argument #1 FOR fluting, a thinner non-fluted barrel
of the same weight may have more primary harmonic motion. But, we know
how to compensate for that. It will probably have less secondary, tert.
etc. motion, as there is no assymetry in it to promote it. This means
that the thinner barrel can be load-compensated by loading to specific
velocities, and accuracy can be acheived.

It may, however, have relatively few velocities where it is highly
accurate, compared to a thicker barrel with slower primary harmonics.
This is why thinner barrels "like" fewer loads than thick barrels.

A thicker fluted barrel, having less barrel whip in the primary
harmonic, will shoot various loads to a smaller extreme spread of
dispersion. It will however, be more difficult to find loads that have a
greater precision accuracy, as loads that compensate for primary and
secondary harmonics will encounter greater and more complex tertiary and
quaternary harmonics, loads that compensate for primary and tertiary
harmonics will encounter greater secondary harmonics, etc.

So, we would find that a fluted heavy barrel may shoot OK with most
any load, but not fantastic with any one load.

2. If done improperly or the barrel is stressed by the operation, fluting
can cause uneven expansion when heated, increasing dispersion when
hot and therefore decreasing accuracy.

3. Engineers may laugh at you and then lead you through embarrasing
"thought experiments" that lead you to question your choice in barrels.

Ken.

PS My thanks to the structural engineer on the rec.guns
newsgroup who lead me through some thought experiments a few years ago. :^)"


 
Posts: 510 | Location: Hood River, OR | Registered: 08 May 2001Reply With Quote
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Picture of Robgunbuilder
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Sounds like most folks are now in agreement that the only advantage fluting really has is in the relative stiffness of the barrel versus a heavier barrel of the same weight. The theortical cooling advantage also seems minimal at best. If this is true, than why are most of the fluted guns I see on Varmint/benchrest guns where the owner carries them usually only trom the trunk of the car to the bench. I've hunted(on foot, no not in the hunting Rig) in the US, Africa and Australia ( multiple times) where you actually carry your own gun on your back a couple of miles. I note, that You don't see too many fluted Rigby's,Purdy's , Winchesters. etc on guns that may weigh up to 12 lbs and where a Stiffer but lighter barrel for the same weight would be a definate advantage( just try carrying one of these all day). I think the reason is they just don't look cool on on a DGR. So my final conclusion is that fluting is good for the gun industry as those of you who want it will make the gunsmiths rich, but its real value is mostly asthetic.-Rob
 
Posts: 6314 | Location: Las Vegas,NV | Registered: 10 January 2001Reply With Quote
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