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Re: Investment cast recievers?
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Picture of Fjold
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Quote:

Quote:

It is a precision casting method ,expensive ,and often uses alloys that can't be machined like jet engine turbine blades.




Actually, while not done that frequently compared to castings, your jet engine turbine blades can be machined on 5axis CNC Machining Centers. It's not something I would necessarily enjoy having to do every morning, that's for sure, but nevertheless, it can be done.

Here's a link you might find interesting in regards to this.

impellers




Finally something technical I can weigh in on !!!!!!!! I deal with jet engines everyday and as a matter of fact my crews are working on three of them as I type this. There is a huge difference between turbine blades and turbine impellers! Turbine blades are in axial flow gas turbines and not in centrifugal impellers. The turbine compressors in the link above run at much higher speed 90,000+ RPM in small gas turbine engines. While axial flow blades are used in larger craft such as Boeing sized airline products and generally maximum speed is in the 10,000- 12,000 RPM range. Turbine blades are individual components usually installed into a seperate disk with a fir tree root system. The turbine blades that we use in the General Electric CF (aircraft) type engines are all investment cast and are internally air cooled wih film and tip cooling air ports cast right into the interior of the blade. The internal air passages are made to pass exact amounts of air to all of the cooling ports and let the turbines operate at much higher temperatures and increase power and fuel efficiency of the engines. These turbine blades ABSOLUTELY cannot be produced in ANY kind of machining process!

Frank
Manager - Gas Turbine Maintenance
Delta Power Services
 
Posts: 12764 | Location: Kentucky, USA | Registered: 30 December 2002Reply With Quote
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Hunter Jim,

I got my Amercian Rifleman yesterday also and read the article, one of only a couple of decent articles in this issue by they way ( I was PO'd with the Ruger plastic. potmetal pistol with the cocking indicator from hell in the Rifleman------put it in the handgun magazine where it belongs)

The article was good and answered all the Weatherby questions. When I get some time this weekend I hope to close a couple of my other loose ends on the above list with similar backup.

Other than my personel likes and dislikes ( which are preconcieved ) I am staying out of the which is more/less suitable. There is much more experience and knowledge available on this than me, and I ask questions when I don't know.

I wish we were getting the answer on which was stronger with the safety margins factored in, something along the lines of PO Ackley's series of destructive testing on various rifle actions.

A comment on castings is most I have ever seen needed machining or polishing to clean them up, but parts can be cast in a simple operation that would take a whole lot of machining steps to reproduce. Whether it it requires more effort to clean up castings, than machining I leave for the experts to comment on, My answer is ?????????
 
Posts: 1486 | Location: Idaho | Registered: 28 May 2004Reply With Quote
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Picture of HunterJim
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Schromf,

I took a quick tour through Otteson's book too: he notes this on the Weatherby experience:

"The California-made receivers (and bolts) were X-rayed investment castings. The same basic alloy was used, and according to Weatherby, strength was not a problem. The cast parts, however, did suffer a high rejection rate from tiny porosity flaws marring the polished surfaces."

Obviously the state-of-the-art with investment casting seems to have solved that problem from the 1950s.

I don't have any problems with investment cast actions, and I haven't been seeing any Red Rugers.

jim
 
Posts: 4166 | Location: San Diego, CA USA | Registered: 14 November 2001Reply With Quote
<allen day>
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Schromf, my answer wasn't worded very well, either, and you also have my apology. It sounds like you and both had sort of rough days!

Best,
AD
 
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triggergard1,

What are the major issues with castings of SAE8620? By the way, what material are Ruger and the others using in these castings, do you know (or anyone else)?

I asked headache the questions because I am interested in hearing what the molecular differences are that he is referring to. Is he referring to casting voids (porosity), or grain structure? If grain structure what is the problem; too coarse, too fine?

You do realize don't you that bar stock is "cast" don't you?

By the way, what are headache's creditials?

ASS_CLOWN
 
Posts: 1673 | Location: MANY DIFFERENT PLACES | Registered: 14 May 2004Reply With Quote
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Picture of triggerguard1
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A couple of times in this thread it has been stated that Remington receivers are made from tube stock so I offer this from John Lacey's "The Remington 700":

"The 700 receiver starts as length of standard 1 3/8" diameter bar stock. The metal is AISI-4140 Chrome-molybdenum annealed steel. The long action starts at a weight of 64 ounches and ends up at fifteen ouinces, less than one fourth the original weight....."




It's been done both ways from using seamless tubing, to solid barstock as you described. What they are actually using now is kinda up for grabs at this point. However it's done, it sure makes for a nice production lathe job, as there production obviously reflects.
 
Posts: 1021 | Location: Prineville, OR 97754 | Registered: 14 July 2002Reply With Quote
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A couple of times in this thread it has been stated that Remington receivers are made from tube stock so I offer this from John Lacey's "The Remington 700":

"The 700 receiver starts as length of standard 1 3/8" diameter bar stock. The metal is AISI-4140 Chrome-molybdenum annealed steel. The long action starts at a weight of 64 ounches and ends up at fifteen ouinces, less than one fourth the original weight....."
 
Posts: 52 | Location: Mis'sippi | Registered: 09 July 2004Reply With Quote
<allen day>
posted
Make life simple for yourself: Get a copy of Stuart Otteson's great book, "The Bolt Action", and then you can look up the construction predications of the various major actions for yourself, rather than guess about it.

NO, the post-64 Model 70 receiver is NOT investment cast. It is forged, then machined.

Now you're thinking of producing a top-grade bolt-gun yourself, right, yet you don't know that the Model 70 isn'nt investment cast? If that's so, pal, you're undergunned..........

AD
 
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Picture of vapodog
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With all of this talk, I am wondering if anyone has ever heard of a reciver that failed due to a casting flaw. ANyone? Seems about like opening up a standard 98 to take a .375. Sure it weakens it, but ha sanyone heard of the action failing from it?






Marc.....BINGO!!!!!!

Modern bolt actions.....starting with the 1898 mauser and those that followed in it's footsteps usually failed only when pressures ruptured (and even melted) the brass cartridge case and allowed pressure to escape into the foreward receiver ring.

It seems to make little difference to the functioning strength of today's action if it's investment cast, forged and machined from bar stock or if it's machined from seamless tubing. All of these processes are adequate to the needs of the cartridge case.
 
Posts: 28849 | Location: western Nebraska | Registered: 27 May 2003Reply With Quote
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triggergard1,

Thank you for the information! What is "MIM" process?

You are far smarter than I, thanks again for sharing the information. I freely admit to knowing next to nothing about castings, barstocks, or forgings. Just spitting out what I have read in hot rod magazine and such about these types of processes.

ASS_CLOWN
 
Posts: 1673 | Location: MANY DIFFERENT PLACES | Registered: 14 May 2004Reply With Quote
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Ass Clown, metals do not have molecules nor do they have molecular bonding . They only have metallic bonding.....MIM is not stronger than investment cast .All types of metal forming are greatly influenced by type of steel used and the heat treatment.I have a 2 1/2 " dia impeller from a commercial jet ,it turns at 90,000 rpm ! It's investment cast, do you think a PM or MIM part would work ??..The American Rifleman had at one time , an article dealing with Ruger and it's casting of gun parts. As I remember it was a very interesting article....info on PM and MIM can be found on www.remingtonpmpd.com
 
Posts: 7636 | Registered: 10 October 2002Reply With Quote
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Picture of HunterJim
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Schromf,

My latest American Rifleman (Jan '05) arrived at the PO yesterday. There is an Exploded View article on the Weatherby Mark V action (pp 62-63).

According to the author Stanton Wormley Jr. Weatherby initially investment cast these actions in '58, but went to forged actions when they opened the German production line in '59 (J.P. Sauer & Sohn). The forged action was retained when they moved to Japanese production in '71 (Howa), and back to American production in '94 (Saco Defense). Weatherby since '03 uses "...a number of specialty shops working to Weatherby specifications..." that continue forged actions.

The discussion of action suitability and reliability versus manufacturing technique is interesting, and I hope it continues to a definite conclusion.

jim
 
Posts: 4166 | Location: San Diego, CA USA | Registered: 14 November 2001Reply With Quote
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