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copper fouling barrels, why????
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Why do barrels foul other than inclusions in the metal, tool marks, poor cleaning habits, too smooth of a bore, and ??????
Butch
 
Posts: 8964 | Location: Poetry, Texas | Registered: 28 November 2004Reply With Quote
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Barrels copper foul because of imperfections. Any imperfection in the bore will strip a bullet of copper like a cheese grater shreds cheese. (say that 4 times in a row) Big Grin

Copper jacket are relatively soft and when Mr. bullet expands in the bore... what the hell kind a question is that? bewildered There doesn't have to be a reason, it just happens! Big Grin
 
Posts: 1374 | Registered: 06 November 2005Reply With Quote
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Malm, I understand the obvious, what about a barrel that bore scopes as near perfect as can be made? What do you tell a customer if the barrel looks great and it still seems to have a problem? Do you ask him what the 'ell kind of question is that or try to find a reason?
Butch
 
Posts: 8964 | Location: Poetry, Texas | Registered: 28 November 2004Reply With Quote
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bullet jackets are made of a copper alloy. It's (IIRC) about 3% zinc or tin (I never remember which) alloy and is referred to as guilding metal. It's almost brass which is about a 5% alloy.

Especially in monometal bullets there's a desire to keep the bullet soft to engage the rifling and the result is a trade off with copper fouling.

I've noticed that the monometals are the worst fouling bullets and such bullets as the old cup and core are of minor problem.

I, personally believe it's a lot more related to the chemistry of the bullet jacket than the roughness of the barrels.

remember....we've been shooting jacketed bullets for longer than I can remember.....years ago there was no such thing as copper fouling.....they just didn't recognize it. Once we had solvents for it there was a lot more press about it and monometals have accelerated the talk.


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Posts: 28849 | Location: western Nebraska | Registered: 27 May 2003Reply With Quote
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Here’s what Krieger has to say about it.

Q: What causes copper fouling in a barrel?
A: There are several factors: · The finish of the bore. · The roughness of the throat after chambering. Fouling can start back at the throat. (Please see our "Barrel Break-In and Cleaning" Instructions.) · Quality of the bullets. I.e. match bullets Vs military style ammo (fmj) or lower grade factory ammo. Good quality hunting bullets that have pure copper jackets to control expansion will tend to foul more. · Pressure. Our experience and some of the bullet manufactures' is that the higher the pressure, the more the bullets tend to foul the barrel.
When your barrel is chambered, by necessity there are reamer marks left in the throat that are across the lands, i.e. across the direction of the bullet travel. In a new barrel they are very distinct; much like the teeth on a very fine file. When the bullet is forced into the throat, copper dust is released into the gas which at this temperature and pressure is actually a plasma. The copper dust is vaporized in this gas and is carried down the barrel. As the gas expands and cools, the copper comes out of suspension and is deposited in the bore. This makes it appear as if the source of the fouling is the bore when it is actually for the most part the new throat. If this copper is allowed to stay in the bore, and subsequent bullets and deposits are fired over it; copper which adheres well to itself, will build up quickly and may be difficult to remove later. So when we break in a barrel, our goal is to get the throat polished without allowing copper to build up in the bore. This is the reasoning for the "fire-one-shot-and-clean" procedure.
 
Posts: 4574 | Location: Valencia, California | Registered: 16 March 2005Reply With Quote
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Just a question but who here really follows a barrel break in routine? Not trying to start something but just wanted to know.
 
Posts: 293 | Registered: 13 February 2004Reply With Quote
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Poleax, I don't break in my Bench Rest barrels per se. I shoot about 10 and clean during fireforming. That is 20 rounds total and then it is off to the matches. We seldom shoot more than 10 rounds between cleaning. I don't have a fouling problem. My question was directed at a very few hunting barrels[custom] that have a problem and I can't see bad things with a bore scope.
Butch
 
Posts: 8964 | Location: Poetry, Texas | Registered: 28 November 2004Reply With Quote
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quote:
Originally posted by Poleax:
Just a question but who here really follows a barrel break in routine? Not trying to start something but just wanted to know.


I do, and whether or not it is the break-in or the quality of the barrels I use (or both) I don’t pretend to know. What I do know is that none of my barrels fouls much, and they clean up with very little effort.

Just a personal quirk of mine, but the only barrels I use are mach grades from Krieger, Shilen, and Gary Schneider, and each of those manufacturers suggests a break-in procedure. Since they have no vested interest, other than a satisfied customer, I see no reason to not follow their suggestions on the break-in and care of the barrels they make.
 
Posts: 4574 | Location: Valencia, California | Registered: 16 March 2005Reply With Quote
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quote:
Originally posted by butchlambert:
What do you tell a customer if the barrel looks great and it still seems to have a problem? Do you ask him what the 'ell kind of question is that or try to find a reason?
Butch


No, I only use those terms here. Big Grin What I tell customers where there isn't anything apparent, is that there are a gazillion reasons barrels foul.

I have a customer who has a little .308 with a very smooth hand lapped Shilen barrel, that only seems to foul with one particular bullet, and only then when that bullet is seated into the lands. Same bullet doesn't foul when backed off the lands, yet his best accuracy is when that bullet is jamed into the lands. He prefers the bug hole accuracy that this rifle delivers, and so he is comfortable with it even though he knows he's in for a little extra cleaning.

It's frustrating as hell at time to try to explain things when there is no obvious cause and so we are stuck with phrases like "I don't know". Most customers appreciate the candor and honesty when they see you aren't trying to blow smoke up their ass. Not everything is so easily explained and so it does no good to make something up. Most of the time you will find the cause, or, a contibutor to the fouling problem when scoping the barrel, or, while examining a recovered bullet, but there are going to be times when you just flat can't explain it. Those are the times I was refering to. beer
 
Posts: 1374 | Registered: 06 November 2005Reply With Quote
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quote:
Originally posted by Rick 0311:
Here’s what Krieger has to say about it.

Q: What causes copper fouling in a barrel?
A: There are several factors: · The finish of the bore. · The roughness of the throat after chambering. Fouling can start back at the throat. (Please see our "Barrel Break-In and Cleaning" Instructions.) · Quality of the bullets. I.e. match bullets Vs military style ammo (fmj) or lower grade factory ammo. Good quality hunting bullets that have pure copper jackets to control expansion will tend to foul more. · Pressure. Our experience and some of the bullet manufactures' is that the higher the pressure, the more the bullets tend to foul the barrel.
When your barrel is chambered, by necessity there are reamer marks left in the throat that are across the lands, i.e. across the direction of the bullet travel. In a new barrel they are very distinct; much like the teeth on a very fine file. When the bullet is forced into the throat, copper dust is released into the gas which at this temperature and pressure is actually a plasma. The copper dust is vaporized in this gas and is carried down the barrel. As the gas expands and cools, the copper comes out of suspension and is deposited in the bore. This makes it appear as if the source of the fouling is the bore when it is actually for the most part the new throat. If this copper is allowed to stay in the bore, and subsequent bullets and deposits are fired over it; copper which adheres well to itself, will build up quickly and may be difficult to remove later. So when we break in a barrel, our goal is to get the throat polished without allowing copper to build up in the bore. This is the reasoning for the "fire-one-shot-and-clean" procedure.


Excellent! I should have waited for you to post this. It explains some of that which can be explained...
 
Posts: 1374 | Registered: 06 November 2005Reply With Quote
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quote:
Originally posted by malm:
quote:
Originally posted by butchlambert:
What do you tell a customer if the barrel looks great and it still seems to have a problem? Do you ask him what the 'ell kind of question is that or try to find a reason?
Butch


No, I only use those terms here. Big Grin What I tell customers where there isn't anything apparent, is that there are a gazillion reasons barrels foul.

I have a customer who has a little .308 with a very smooth hand lapped Shilen barrel, that only seems to foul with one particular bullet, and only then when that bullet is seated into the lands. Same bullet doesn't foul when backed off the lands, yet his best accuracy is when that bullet is jamed into the lands. He prefers the bug hole accuracy that this rifle delivers, and so he is comfortable with it even though he knows he's in for a little extra cleaning.

It's frustrating as hell at time to try to explain things when there is no obvious cause and so we are stuck with phrases like "I don't know". Most customers appreciate the candor and honesty when they see you aren't trying to blow smoke up their ass. Not everything is so easily explained and so it does no good to make something up. Most of the time you will find the cause, or, a contibutor to the fouling problem when scoping the barrel, or, while examining a recovered bullet, but there are going to be times when you just flat can't explain it. Those are the times I was referring to. beer
 
Posts: 1374 | Registered: 06 November 2005Reply With Quote
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