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Danish hunting shop acquires metal 3D printer to produce silencers

January 3, 2025 5 minutes read


The hunting shop HUNTERS’ POINT in Bjerringbro, Denmark, has invested in a metal 3D printer that will print titanium silencers. The Danish Technological Institute is handling the printer’s operation while the store’s gunsmith is trained. That way, production can get underway while HUNTERS’ POINT gets ready to handle the operation themselves in the future.

The decision to use titanium, specifically the Ti6Al4V alloy, stemmed from its unparalleled properties. Known for its high strength-to-weight ratio and exceptional corrosion resistance, titanium is the ideal material for silencers. These qualities make silencers lighter, more durable, and better suited for the demanding conditions hunters often face.

The journey began with an extensive product development process in collaboration with Dansk Teknologi, where designs were conceptualized and optimized for 3D printing. This partnership laid the groundwork for the advanced manufacturing techniques employed today.

The Role of the Danish Technological Institute (DTI)
DTI played a crucial role in realizing HUNTERS’ POINT’s vision. As experts in additive manufacturing, DTI guided the setup of the metal 3D printer, ensuring the operation met stringent industry standards. Their team provided valuable insights into the equipment, production conditions, and design optimization needed to produce world-class silencers.

This collaboration was instrumental in validating the concept and testing the demand for titanium silencers. By utilizing DTI’s resources and expertise, HUNTERS’ POINT could focus on perfecting its designs while gaining a deeper understanding of the technology.

To prepare for independent operations, HUNTERS’ POINT engaged in a comprehensive training program led by DTI’s additive manufacturing specialists. Thomas Jensen, the shop’s weapons mechanic and workshop manager, undertook an initial seven-day training session. During this time, he learned essential technical skills, including creating 3D models, converting files, preparing the printer for production, and performing post-processing tasks.

The training did not end there. Jensen continues to visit DTI once or twice a week to refine his expertise. This phased approach ensures that when the printer is relocated to Bjerringbro, he will be fully equipped to manage it independently. The collaborative training effort exemplifies a hands-on strategy that balances ongoing production with skill development.

Discover the cutting-edge collaboration between HUNTERS' POINT and DTI using a metal 3D printer to produce titanium hunting silencersIt is the absolute best and most practical solution that we have entered into this collaboration with DTI, rather than buying a metal 3D printer on our own
Thomas Jensen, HUNTERS’ POINT

Collaborative design and development
Design optimization was a cornerstone of this endeavor. Dansk Teknologi worked closely with HUNTERS’ POINT to develop designs that leveraged the geometric freedom offered by 3D printing. Unlike traditional manufacturing methods, which often limit design complexity, 3D printing enables the creation of intricate structures that improve silencer performance.

DTI played a pivotal role in refining these designs for additive manufacturing. By optimizing every aspect of the silencer, from material usage to sound-dampening efficiency, the team ensured that the final product exceeded expectations.

“We have been very satisfied with the advice that DTI has given us and our partner, Dansk Teknologi, in the process of finding the right supplier of our new 3D metal printer,” said Carsten Ishøy, HUNTERS’ POINT, “The choice of printer will certainly have an impact on which supplier we choose for a possible expansion of production.”

Discover the cutting-edge collaboration between HUNTERS' POINT and DTI using a metal 3D printer to produce titanium hunting silencers
• Lenght – 22 cm vs. 26 cm
• Weight – 198 grams vs. 485 grams
• Dampening effect – 36-37 dB vs. 36 dB

In addition, the 3D printed one is made in one piece, whereas the conventional one consists of multiple pieces.
The adoption of 3D printing has brought numerous advantages to HUNTERS’ POINT. One of the most significant benefits is the geometric freedom it offers. This capability allows for the production of silencers that are not only more efficient at dampening sound but are also lighter and more compact than their traditionally manufactured counterparts.

Titanium silencers produced through 3D printing are also remarkably durable. They can withstand high levels of wear and tear while maintaining their structural integrity, making them ideal for frequent use in rugged environments.

Advantages of metal 3D printing for hunters and gunsmiths

The improvements in silencer design directly benefit hunters and gunsmiths. For hunters, lighter and more efficient silencers enhance the overall shooting experience, reducing noise without adding significant weight to their firearms. For gunsmiths, 3D printing streamlines the production process, allowing for faster prototyping and more precise manufacturing.

Thomas Jensen has seen these benefits firsthand. The ability to create complex models that would be nearly impossible with traditional methods has opened up new possibilities for innovation and customization.

Investing in a metal 3D printer was a strategic decision for HUNTERS’ POINT, made possible with guidance from DTI. Their experts not only helped identify the most suitable machine but also assisted in negotiating favorable terms with the supplier. This level of support ensured that the chosen equipment met the shop’s specific needs and was scalable for future expansion.

The meticulous approach to selecting the right printer underscores the importance of expert consultancy when adopting advanced technologies. It ensures that the investment delivers long-term value and aligns with the company’s goals.

Leveraging technology for local production
When the time comes to relocate the 3D printer to Bjerringbro, the workshop will require significant preparation. Establishing the correct conditions is critical for successful operations. DTI will assist in setting up essential infrastructure, including reliable electricity, water, gas supplies, and an efficient extraction system.

By ensuring these elements are in place, HUNTERS’ POINT is laying a solid foundation for future production. This level of preparedness reflects their commitment to maintaining high standards in both quality and safety.

The ultimate goal of this initiative is to achieve local production of titanium silencers. This shift will have a transformative impact on HUNTERS’ POINT’s business. By eliminating reliance on external manufacturers, the shop gains greater control over its supply chain. This autonomy enables faster turnaround times, reduced costs, and the ability to respond more effectively to customer needs.

Furthermore, the investment in advanced technology strengthens the shop’s reputation as an industry leader. Customers recognize the value of innovation, and the ability to offer state-of-the-art products reinforces trust and loyalty.



Challenges in adopting 3D printing
While the benefits are clear, adopting 3D printing technology is not without its challenges. The learning curve associated with operating a metal 3D printer is steep, requiring significant time and effort to master. Additionally, the initial investment in equipment and training can be substantial.

However, the long-term benefits far outweigh these hurdles. With DTI’s guidance, HUNTERS’ POINT has successfully navigated these challenges, demonstrating the importance of collaboration and expert support in overcoming obstacles.

“With 3D printing, there is a geometric freedom that provides some new possibilities for designing a silencer that works even better,” said Kristoffer Ryelund, Danish Technological Institute. “The silencer is thus optimized to dampen the sound as much as possible and at the same time be as light as possible.”

The collaboration with DTI and Dansk Teknologi has provided valuable lessons for HUNTERS’ POINT. The importance of thorough training, careful planning, and expert consultancy cannot be overstated. These elements have been critical to the project’s success, ensuring that the shop is well-prepared for the future.

The success of this initiative opens the door to exciting possibilities for HUNTERS’ POINT. Beyond silencers, 3D printing could be used to create custom hunting gear, specialized firearm components, and other innovative products. This technology has the potential to revolutionize the hunting industry, offering unprecedented levels of customization and performance.