Originally posted by mho:
Your FL reloading die is most likely set up to push back the case shoulder more than it should be.
Use the search function here to find a description of how to set up your dies for "Partial Full Length" sizing. Alternatively, buy one of these gizmos:
Stoney Point Headspace Gaugeand make sure your sizing operation pushes back the shoulder no more than .001 - .002".
Toss your old brass, the incipient case separations you are seeing in a few cases is most likely an indication of all the cases getting overstretched. If you don't catch the brass before the separation occurs, you might end up with a face full of hot gases.
- mike