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Dakota 22RF custom skeleton grip cap PIC HEAVY

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29 July 2019, 00:48
gunmaker
Dakota 22RF custom skeleton grip cap PIC HEAVY
Here's a boat load of pics showing most of the steps of building a "simple" grip cap. It starts out as one of Pete Grisel designed 2 screw caps. Client wanted a skeleton with a little more meat around the wood insert. Allowed a little more engraving surface and a pleasing scalloped border.
Lots of pics.

IMG_4160 by JAMES ANDERSON, on Flickr

IMG_4161 by JAMES ANDERSON, on Flickr

IMG_4162 by JAMES ANDERSON, on Flickr

IMG_4163 by JAMES ANDERSON, on Flickr

IMG_4164 by JAMES ANDERSON, on Flickr

IMG_4165 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 00:52
gunmaker
Building the fixture to hold the cap for the following operations.

IMG_4168 by JAMES ANDERSON, on Flickr

IMG_4169 by JAMES ANDERSON, on Flickr

IMG_4170 by JAMES ANDERSON, on Flickr

IMG_4171 by JAMES ANDERSON, on Flickr

IMG_4172 by JAMES ANDERSON, on Flickr

IMG_4173 by JAMES ANDERSON, on Flickr

IMG_4174 by JAMES ANDERSON, on Flickr

IMG_4175 by JAMES ANDERSON, on Flickr

IMG_4176 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 00:55
gunmaker
Machining the flip side of the cap.

IMG_4177 by JAMES ANDERSON, on Flickr

IMG_4178 by JAMES ANDERSON, on Flickr

IMG_4179 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 00:58
Duane Wiebe (CG&R)
Looks like a "timer sucker" but nice!
29 July 2019, 01:00
gunmaker
Drilling hole for swinging the arc on the domed top. CNC lathe would be great. I would have used my other CNC mill like the bolt handle, but time involved with building the fixture would be much longer.

IMG_4180 by JAMES ANDERSON, on Flickr

IMG_4183 by JAMES ANDERSON, on Flickr

IMG_4184 by JAMES ANDERSON, on Flickr

IMG_4185 by JAMES ANDERSON, on Flickr

IMG_4186 by JAMES ANDERSON, on Flickr

IMG_4187 by JAMES ANDERSON, on Flickr

IMG_4188 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:04
gunmaker
I always super glue my grip cap to the stock for location then use my hardened drill bushing and home made #8-24 tap in my cordless drill to finish the install.

IMG_4190 by JAMES ANDERSON, on Flickr

IMG_4191 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:07
gunmaker
Back to the mill to cut out the skeleton profile.

IMG_4221 by JAMES ANDERSON, on Flickr

IMG_4222 by JAMES ANDERSON, on Flickr

IMG_4223 by JAMES ANDERSON, on Flickr

IMG_4224 by JAMES ANDERSON, on Flickr

IMG_4225 by JAMES ANDERSON, on Flickr

IMG_4226 by JAMES ANDERSON, on Flickr


gunmaker
------------------
James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:11
gunmaker
Cutting the insert from the stock blank. Sneak up on changing the cutter diameter in the program for a perfect fit.

IMG_4227 by JAMES ANDERSON, on Flickr

IMG_4228 by JAMES ANDERSON, on Flickr

IMG_4229 by JAMES ANDERSON, on Flickr

IMG_4231 by JAMES ANDERSON, on Flickr

IMG_4232 by JAMES ANDERSON, on Flickr

IMG_4233 by JAMES ANDERSON, on Flickr

IMG_4234 by JAMES ANDERSON, on Flickr

IMG_4236 by JAMES ANDERSON, on Flickr

IMG_4238 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:13
gunmaker
Polished and out and back from engraving. Insert is much smaller than a normal skeleton so I checkered it as tight as my machine would go. Pretty close to 32 LPI.

IMG_6836 by JAMES ANDERSON, on Flickr

IMG_7790 by JAMES ANDERSON, on Flickr

IMG_7793 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:15
gunmaker
Rust blued and beautiful!
IMG_9840 by JAMES ANDERSON, on Flickr


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
29 July 2019, 01:44
butchlambert
quote:
Originally posted by gunmaker:
Rust blued and beautiful!
IMG_9840 by JAMES ANDERSON, on Flickr


Yes Sir!
29 July 2019, 02:50
Lee Baumgart
Wow! Looks like a ton of work went into it and it looks great. Thanks for sharing.

Lee
29 July 2019, 03:33
custombolt
Superfine!


Life itself is a gift. Live it up if you can.
29 July 2019, 04:03
Dulltool17
Beautiful it is!


Doug Wilhelmi
NRA Life Member

29 July 2019, 04:17
nopride2
Nice work.

Dave
29 July 2019, 17:34
setters5
Wonderful! Thanks for sharing.
29 July 2019, 17:53
MNR
Stunning! Now you need to make a couple hundred of them to get back the time put in Smiler


www.mnrcustom.com
https://www.facebook.com/MNR-C...LLC-485145854894639/
29 July 2019, 22:34
df06
Stunning craftsmanship.


NRA Patron member
31 July 2019, 05:31
K W Johnston
Beautiful work !

I REALLY enjoy threads like this showing the work in steps with lots of pictures !

Thanks for taking the tine to share Gunmaker.

Wyatt
04 August 2019, 16:23
Orion2000
Wow ! Looks beautiful. Thank you for taking the time to photograph and post up the pictures.
04 August 2019, 19:35
jpl
Very impressive work with attention to detail. Thanks for sharing!

I'm curious; would you elaborate on your tap?


quote:
Originally posted by gunmaker:
...home made #8-24 tap in my cordless drill to finish the install.


04 August 2019, 22:26
gunmaker
It's just a 5" piece of stressproof that's threaded 8-24 and 2 flutes milled with a small ballmill. You can see the thread relief near the 3/8" shank. If/when it breaks, that should be the spot it does. I don't run the tap any deeper than I need to and there should be a few threads left sticking out of the wood that could be unscrewed with vise grips. I also cut flutes in socket head cap screws using a cut off wheel. The 10-24 for the buttplate is then tapped with a cut off allen wrench in the drill running the "indestructible" homemade socket head tap.

I tap a few threads at a time as the flutes pack up pretty quick with wood chips.

Another tapping tip with the 8-24 is I level the cap surface so keeping the tap square with the work is much easier.


gunmaker
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James Anderson Metalsmith & Stockmaker
WEB SITE

More Pics on FLICKR
05 August 2019, 16:17
Bushchook
That and the stock look truly magnificent. Beautiful workmanship.


The hunting imperative was part of every man's soul; some denied or suppressed it, others diverted it into less blatantly violent avenues of expression, wielding clubs on the golf course or racquets on the court, substituting a little white ball for the prey of flesh and blood.
Wilbur Smith
06 August 2019, 19:06
WATCHADDIC
Can you show more pictures of the finished rifle.
06 August 2019, 22:27
butchlambert
You need to show a couple of your beautiful 22RF.